PELATIHAN PROCESS PLANT EQUIPMENT SIZING & SELECTION

TRAINING PROCESS PLANT EQUIPMENT SIZING & SELECTION

PROCESS PLANT EQUIPMENT SIZING & SELECTION

PROCESS PLANT EQUIPMENT SIZING & SELECTION
(3 days training)
DESKRIPSI
Owing to their important role in nearly all industrial processes, sizing and selection of new equipment like thermal equipment (boilers, steam heat exchangers, fired gas heaters), rotating equipment (pumps, turbines, gas and air compressors), are critical to both process efficiency and investment. The course highlights the relation between processes demands and suitable equipment sizing and selection. The piping system design required for each equipment will be studied. The course presents the major types of these equipment and demonstrates their recent technological aspects for installation, operation, maintenance & troubleshooting.

Objective :
1.    To lay out the major types of process plant equipment and process variables
2.    To illustrate methods of estimating processes plant demand, such as:
•    Thermal energy and steam consumption
•    Air consumption
•    Boiler feed water treatment
3.    Demonstration of advanced information in basic design issues for major equipment
4.    To present the main requirements for installation and good operability concerning each type of equipment
5.    To study sizing and selecting of equipment properly
6.    To clarify the vital role of different types of maintenance regimes in successful and continuous production operation
7.    To present examples of troubleshooting through some case studies

MATERI
OUTLINE MATERI :
1.    Boilers
Boiler house
•    Various types of boilers
•    The ancillary equipment and their integral role in the safety of the boiler
•    Correct operation, control procedures for the safe operation.
•    Inspection and maintenance program
•    Minimize forced outages and prevent serious damage to boiler equipment
2.    Boiler water treatment
•    Harmful effects from improper treatment.
•    Sizing and selection of water treatment plant
•    External and internal water treatment
•    Boiler deposits & blowdown control.
3.    Steam consumption
•    Steam engineering principles and heat transfer
•    Methods of estimating and measuring steam consumption
•    Steam consumption of plant items: tanks, vats, air heaters and heat exchangers
4.    Steam distribution and condensate return
•    Steam traps and steam trapping
•    Pipeline ancillaries
•    Condensate removal
5.    Heat exchangers
•    Main types of heat exchangers and their primary components
•    Specifying design requirements and design of primary exchanger components
•    Heat exchanger selection
•    The heat load, heat exchanger and steam load relationship
•    Oversized heat exchangers
•    Practical methods of preventing stall
•    Typical inspection procedures: locating leaks, tube inspection techniques, eddy current testing, ultrasonic examination
6.    Rotating Equipment:
Pumps
•    Pump types, characteristics and operation
•    Classification of pumps
•    Specific speed and pump type
•    Sizing and selection of pumps
•    Pump characteristics: head, capacity, power, efficiency, total system head and curves
•    Centrifugal pump construction features
•    Net positive suction Head (NPSH) and cavitation
•    Pipe line design
7.    Turbines
•    Turbine types and applications
•    Major components of a turbine
•    Turbine design and construction
•    Governor
•     Lubrication, vibration analysis, bearing temperature
•    Turbine control
•    Erection of a turbine
•    Turbine piping
8.    Air Compressors
•    Assessment of air consumption of plant
•    Sizing and selection of compressor plant
•    Selection of compressor ancillary equipment
•    Compressor installation
•    Main line installation
•    Final service line installation
9.    Processes control
•    Basic Control Theory
•    Control Hardware: Electric/Pneumatic Actuation
•    Control Hardware: Self-acting Actuation
•    Control Application
•    Safety Valves
10.    Applying predictive maintenance regime
11.    Maintenance and Inspection
12.    Troubleshooting (case study)

PESERTA
Mechanical Engineers and Technicians in Process department.

METODE    INSTRUKTUR
•    Presentasi
•    Diskusi
•    Case Study
•    Simulasi
•    Evaluasi

Victor Malau, Ph.D and Team
(Pakar dalam bidang Mechanical & Maintenance, akademisi dan sekaligus praktisi, yang telah berpengalaman dalam memberikan training & consulting pada organisasi/perusahaan milik pemerintah maupun swasta)

Jadwal Berdiklat Training 2022

:

  • Batch 1 : 12-13 Januari 2022 | 25–26 Januari 2022
  • Batch 2 : 09-10 Februari 2022 | 22–23 Februari 2022
  • Batch 3 : 08-09 Maret 2022 | 23–24 Maret 2022
  • Batch 4 : 06–07 April 2022 | 19–20 April 2022
  • Batch 5 : 11-12 Mei 2022 | 18–19 Mei 2022
  • Batch 6 : 07–08 Juni 2022 | 28–29 Juni 2022
  • Batch 7 : 12–13 Juli 2022 | 20–21 Juli 2022
  • Batch 8 : 03–04 Agustus 2022 | 23-24 Agustus 2022
  • Batch 9 : 06–07 September 2022 | 20–21 September 2022
  • Batch 10 : 04–05 Oktober 2022 | 18–19 Oktober 2022
  • Batch 11 : 02-03 November 2022 | 16–17 November 2022 | 29–30 November 2022
  • Batch 12 : 07–08 Desember 2022 | 14–15 Desember 2022

 

Kisaran Rp 5.000.000,- an (**syarat dan ketentuan berlaku**)
Harga setiap kota akan berbeda serta semakin banyak peserta dalam 1 instransi yang sama, pun akan lebih murah. Untuk informasi lebih lanjut hubungi kami segera.

Investasi dan Lokaspelatihan:

  • Yogyakarta
  • Jakarta
  • Bandung
  • Bali
  • Surabaya

Catatan : Apabila perusahaan membutuhkan paket in house training, anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan.

Fasilitas :

  • Module / Handout
  • Sertifikat
  • FREE Bag or bagpackers (Tas Training)
  • Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
  • 2xCoffe Break & 1 Lunch, Dinner
  • FREE Souvenir Exclusive
  • Training room full AC and Multimedia