(3 days training)

The course presents a practical approach to selection, sizing, installation, operation and maintenance of control valves, actuators and pumps. This training course is designed with a total balance between theory and practical examples and will help the participants in better understanding of the control valve functions, testing and maintenance of valves. This course explains the various factors (like fluid characteristics, valve forces, leakage etc) and considerations that govern selection and sizing of control valve and actuator sizing. It also discusses installation, maintenance and verification of actuator appropriateness, be it for liquid, gas or vapor applications. It lays down criteria for selecting an actuator and associated auxiliary devices. Pumps find extensive use in petrochemical process plants, water circulation systems, A/C and heating systems, and many other applications. Right pump selection appropriate to the application and effective performance testing are essential requirements for prolonged machine life. The course provides participants with useful tips, Do’s and Don’ts in carrying out installation, maintenance and troubleshooting of valves, matching of valve / actuator technical specifications and system operational parameters. Emphasis is given on good engineering practices and relevant practical examples. The course also covers important aspects of control valves their maintenance and periodic testing. A successful valueoverhaul is critical in the reliability of the valve when re-installed in the process. Expert tips are included to ensure an efficient overhaul. The course would also cover pump accessories (shaft seal, bearings, lubrication) their selection, care and maintenance.

A.    Control Valves
1.    Types of control valves
a.    Definition of a control valve
b.    Various types of control valves
•    Equal percent
•    Linear
•    Quick opening
c.    Flow characteristic of various valves
d.    Pressure drop in various valves (K factor)
e.    Choosing a correct valve for intended application
2.    Basic classification of valves & their characteristics
a.    Basics of selection and sizing of control valves and matching actuator, meeting system operational requirements etc.
b.    Air valves, safety relief valves and breather cum relief valves – test procedures
c.    Performance evaluation of control valves and actuators
d.    Cavitations in control valves
e.    Diagnostics for valve actuators
f.    Different types of control valves: globe valves, butterfly, eccentric disk, ball, rotary plug, diaphragm and pinch valves
B.    Actuators
1.    Pneumatic, hydraulic and electric
2.    Mounting considerations, manual overrides
a.    Introduction to actuators
•    Basic actuators and actuator operation
•    Sizing actuators (overview)
•    Basic mechanical operation
•    Control components and configurations
•    Maintaining actuators safely
b.    Electric actuators: EIM, Limitorque, Bettis,
c.    Good installation practices
•    Inlet line consideration
•    Outlet line consideration
•    Reaction forces and support
d.    Maintenance and troubleshooting
•    Routine maintenance
•    Modes of failure and fault finding
•    Periodic inspection and testing of valves
C.    Pumps
1.    Classification and types of pumps
2.    Pump operation: priming and cavitation
3.    NPSH – Available and Required, NPSH margin
4.    Pump performance curves
5.    Head – capacity curve [H – Q]
6.    Power – capacity curve [P – Q]
7.    Efficiency – capacity curve [η – Q]
8.    System curve, best efficiency point [BEP]
9.    Pump selection and specification
10.    Criteria for pump selection, specification / data sheet
11.    Affinity laws, drive rating selection
12.    Pump performance testing and check points
13.    Operation, maintenance & troubleshooting aspects of pumps

Ideal for the engineers who are involved in selection, installation or operation of control valves and actuators in the oil & gas, petroleum and petrochemical industries, power plants etc. This course is a good introduction to someone who has had no dealings with valves in the past as well as an important refresher course for valve specialists. Also recommended for operations and maintenance persons, instrumentation and control engineers, process engineers, plant overhauling and troubleshooting engineers and technicians.

•    Presentasi
•    Diskusi
•    Case Study
•    Simulasi
•    Evaluasi

Victor Malau, Ph.D and Team
(Pakar dalam bidang Mechanical & Maintenance, akademisi dan sekaligus praktisi, yang telah berpengalaman dalam memberikan training & consulting pada organisasi/perusahaan milik pemerintah maupun swasta)

Jadwal Berdiklat Training 2022


  • Batch 1 : 12-13 Januari 2022 | 25–26 Januari 2022
  • Batch 2 : 09-10 Februari 2022 | 22–23 Februari 2022
  • Batch 3 : 08-09 Maret 2022 | 23–24 Maret 2022
  • Batch 4 : 06–07 April 2022 | 19–20 April 2022
  • Batch 5 : 11-12 Mei 2022 | 18–19 Mei 2022
  • Batch 6 : 07–08 Juni 2022 | 28–29 Juni 2022
  • Batch 7 : 12–13 Juli 2022 | 20–21 Juli 2022
  • Batch 8 : 03–04 Agustus 2022 | 23-24 Agustus 2022
  • Batch 9 : 06–07 September 2022 | 20–21 September 2022
  • Batch 10 : 04–05 Oktober 2022 | 18–19 Oktober 2022
  • Batch 11 : 02-03 November 2022 | 16–17 November 2022 | 29–30 November 2022
  • Batch 12 : 07–08 Desember 2022 | 14–15 Desember 2022


Kisaran Rp 5.000.000,- an (**syarat dan ketentuan berlaku**)
Harga setiap kota akan berbeda serta semakin banyak peserta dalam 1 instransi yang sama, pun akan lebih murah. Untuk informasi lebih lanjut hubungi kami segera.

Investasi dan Lokaspelatihan:

  • Yogyakarta
  • Jakarta
  • Bandung
  • Bali
  • Surabaya

Catatan : Apabila perusahaan membutuhkan paket in house training, anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan.

Fasilitas :

  • Module / Handout
  • Sertifikat
  • FREE Bag or bagpackers (Tas Training)
  • Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
  • 2xCoffe Break & 1 Lunch, Dinner
  • FREE Souvenir Exclusive
  • Training room full AC and Multimedia