**TRAINING**** DASAR ENGINERING HANDAL**

**PELATIHAN**** Basic Reliability Engineering GUIDE**

**Audience Profile**

**Asset owners, Asset Managers, Engineers, Planners, Trades people, Operators, Finance Managers, Safety Officers** and all those who **contribute** in their **roles** of **first**-line (**operators and maintainers)** and second-line (**engineering, designers, logistics, admin, workshops, etc.)** asset **managers** to asset **performance**.

**Course Objectives**

To provide the **participants** with:

v the knowledge, **understanding** and skills to perform **reliability** analyses to optimise the quality and quantity of asset outputs (revenue), minimise risk and the use of inputs (costs);

v knowledge for the most effective and efficient design, operation and maintenance of assets;

v methods and examples to assist with the easy implementation of the various technique and achieving the changes espoused in the theory.

**What makes this course different?**

We provide a practical approach and provide many examples that assist in understanding and implementing the various techniques, without covering an overwhelming variety and depth of techniques of which a small percentage is needed. We also provide exercises that further assist in understanding the various techniques.

**OUTLINE**

**1. ****Reliability Engineering Explained**

· Historic development of reliability engineering

· What is Reliability Engineering?

· What are the objectives and goals of reliability engineering

· How does reliability engineering link to asset management?

· What are the benefits of reliability engineering?

· Why should you consider using reliability engineering?

· What is the reliability engineering process?

· How should you implement reliability engineering?

**2. ****What Are the Reliability Principles?**

· Introduction

· How does quality compare to reliability?

· How does reliability link to Life Cycle Costs?

· How to design for mechanical reliability?

· What are the effects of installation on mechanical reliability?

· What are the effects of operability on mechanical reliability?

· What are the effects of maintainability on mechanical reliability?

· Which reliability measures are available?

· Quality

· Reliability, availability and maintainability

· Main outcomes of chapter two

· Exercise 1

**3. ****What Are Asset Faults and Failures?**

· What are faults and failures?

· What are the six patterns of failure?

· What is wear-out failure?

· What is the bathtub curve or hazard function?

· What is slowly aging?

· What is the best new failure mode?

· What is random failure?

· What is wear-in failure?

· What are characteristics of age-related failures?

· What are characteristics of non-age-related failures?

· Failure analysis

· What data do you use in maintenance analysis?

· What is the generic parts count method?

· What data to collect?

· What is the failure rate?

· How to work out the mean life of items?

· Main outcomes of chapter three

· Exercise 2

**4. ****How to Perform Descriptive Data Analysis?**

· What is the purpose of quantitative techniques?

· What decisions do you make in maintenance?

· Classification of maintenance problems

· Purchasing decisions

· Replacement decisions

· Inspection decisions

· Overhaul and repair decisions

· Resourcing decisions

· How to analyse failure data with descriptive statistics?

· What is tabulation?

· How to graphical represent data?

· How to perform trend analysis?

· What are failure distributions?

· Main outcomes of chapter four

**5. ****What Can You Do with Statistics?**

· Numerical characterisation of data

· Which measures of central tendency are available?

· Which measures of variation can you use?

· What is inferential statistics?

· What are populations and samples?

· How to determine confidence levels?

· Main outcomes of chapter five

· Exercise 3

**6. ****What Is Probability**

· Introduction

· What are permutations and combinations?

· What are probability and probability theorems?

· What is probability?

· Which symbols appear in probability theory?

· What are the probability axioms and theorems/

· Main outcomes of chapter six

· Exercise 4

**7. ****What Are Probability Distributions?**

· General cautions

· Probability distributions

· What are the discrete distributions?

· What are the continuous distributions?

· Which distribution to choose?

· Main outcomes of chapter seven

· Exercise 5

**8. ****What Is the Weibull Distribution?**

· How to perform a Weibull analysis?

· What is the Weibull slope or shape parameter ß?

· What is the scale parameter or characteristic life?

· What is the location parameter or minimum life?

· How to use Weibull distribution graph paper?

· A large sample Weibull analysis

· How to deal with grouped data?

· What is the plotting age for grouped data?

· How to rank data?

· Large sample Weibull analysis 2

· Small sample Weibull analysis

· How to calculate Weibull results?

· What do you do with suspended items?

· Main outcomes of chapter eight

· Exercise 6

**9. ****How to Calculate System Reliability?**

· What are static reliability models?

· What are functional and reliability block diagrams?

· Conventions

· How to work out series systems?

· System reliability

· The equivalent part probability pc

· Series of identical parts

· Grouped parts or part families

· Series systems using the failure rate

· How to work out parallel or redundant systems?

· System reliability

· The MTBF for parallel systems

· How to work out an active parallel configuration with partial redundancy?

· How to work put inactive parallel or stand-by redundancy?

· Perfect changeover and identical parts

· Imperfect changeover with identical parts

· Perfect changeover with n operating components and n stand-by’s

· What are the effect of parallel units?

· How to work out parallel and series combinations?

· Low level or part redundancy

· High level or system redundancy

· Reliability analysis with system reduction

· Writing formulas

· Main outcomes of chapter nine

· Exercise 7.

**10. ****What Are Industrial Applications of Reliability Analysis?**

· Introduction

· What types of reliability analyses can you use?

· What are reliability audits?

· What are reliability reviews?

· What are reliability assessments?

· Which reliability analysis techniques should you use?

· What are reliability aspects in contracting?

· Accurate reliability specification

· Avoid ambiguity in contracts

· What is reliability testing?

· Test terminates once a pre-assigned number of failures occur

· Test terminated at pre-assigned time

· Successive reliability testing

· ‘Testing’ with the binomial distribution

· Main outcomes of chapter ten

· Exercise 8

**11. ****How to Manage Risk?**

· What is risk analysis and management?

· What is risk?

· What is the definition and measurement of risk?

· Risk statistics

· What risk analysis techniques are available?

· What is the probabilistic risk assessment methodology?

· What are hazard & operability analyses?

· At what time do you perform hazards and operability analyses?

· How to perform the HazOps analysis?

· The standard HazOps sheet

· The extended HazOps analysis sheet

· What are the benefits and disadvantages of HazOps?

· Is a HazOps analysis consistent?

· What are time-sequence models?

· What are the gate/logic and event/terminal symbols?

· What are fault or success trees?

· What are event trees?

· What are cause-consequence analysis?

· What are logic trees?

· What are cause and effect diagrams?

· Main outcomes of chapter eleven

** **

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